Vertical T-Type Spot Welding Machine

Vertical T-Type Spot Welding Machine: Reconstructing a new benchmark for Precision in Vertical Welding scenarios

In the diverse applications of welding equipment, the structural design and scene adaptability directly determine the operation efficiency and welding quality. The Vertical T-Type Spot Welding Machine takes the unique vertical T-shaped structure as the core and demonstrates irreplaceable advantages in the vertical space welding scenario. Its characteristics become increasingly distinct when compared with various welding equipment. ​

Compared with the Friction Welding Machine that generates heat through the friction of the contact surface, this vertical T-shaped spot welding machine does not need to bear axial frictional pressure. When welding vertically installed tubular and plate-shaped workpieces, it can achieve stable weld point formation through the vertical pressure system, avoiding welding offset caused by the self-weight of the workpiece. Control the position accuracy of the solder joint within ±0.3mm. As an innovative model of professional Spot Welding Machine, it breaks through the spatial limitations of traditional horizontal spot welding machines. The T-shaped structure enables the welding head to flexibly penetrate the vertical intersection of the workpiece, easily completing the welding of complex structures such as T-shaped joints and L-shaped corners that are difficult for traditional equipment to reach. ​

Facing the Vertical Butt Welding requirements of large workpieces, the traditional Butt Welding Machine needs to rely on complex tooling for fixation, while the vertical T-Type Spot Welding Machine, with the combination of a vertical machine body and a rotatable worktable, It can directly perform multi-point fixed welding on vertically placed butt workpieces, reducing the tooling preparation time by more than 50%. Unlike the Seam Welding Machine that pursues continuous sealed weld seams, it focuses on the point reinforcement welding of vertical cross parts. While ensuring the connection strength, it will not increase the weight of the workpiece due to continuous welding. It is particularly suitable for the welding of lightweight structures such as automotive frames and mechanical brackets. ​

Although the Laser Welding Machine for Steel Ring, which focuses on the precision welding of steel rings, has excellent accuracy, there are problems such as large equipment volume and inconvenient mobility in the welding of large vertical workpieces. This vertical T-shaped spot welding machine, with its compact body design, can be flexibly deployed in the limited space of the workshop. Its resistance welding technology achieves a stable performance with a weld spot shear strength of over 90MPa. For the Stud fixation requirements on the workpiece surface, although it does not have the special bolt Welding function of the Stud Welding Machine, it can firmly connect the stud base to the workpiece surface through multi-point surround welding, meeting the load-bearing requirements of the vertical structure. ​

From the Vertical rib plate Welding of household appliance shells to the T-joint reinforcement of industrial shelves, the Vertical T-Type Spot Welding Machine has become an innovative equipment in the field of vertical welding with the spatial advantage of the vertical T-structure, precise weld point control and wide scene adaptability. Make every vertical cross weld point a stable core support for the structure. ​

Method named for welders:
Spot(projection) welders series: DTN-P-1(2)-L
DTN: Pneumatic AC mains frequency spot(projection) welders
P: Rated capacity
1: Lower arm can not be adjustable; 2: Lower arm can be adjustable
L: Throat depth, namely arms length

Advantage & Feature:
1, Machine body of thick steel sheet, not easy to deformation
2, Secondary electric conduction parts is style of upper insulation, to avoid short current accident caused by Scrap iron or workpiece.
3, The electrodes of speed can be adjusted at random, to decrease strike or workpiece and noise.
4, Microcomputer control, accuracy and steady, Can store 15 sets welding schedules, to suit different specification products
5, Controller can automatically compensate current, to make welding steady. Some material can be preheat or temper.
6, Water cooling transformer: Use silicon sheets of 15000 gauss permeability to pile up. There is cooling water in inside, using full copper alloy core, reducing impedance, improving the utilization of power, 20% duty cycle to ensure the requirement of long time welding, big output power. The useful lifetime is longer, noise is smaller, structure is more compact and reasonable.
7, Fast solenoid valve, making welding speed faster, thereby the productivity is higher, therefore decreasing cost.
8, Cylinder adopt high accurate, anti-friction hard material, which is duralumin, without rust, lower friction, lower noise and loading is faster, thereby reducing the weld spatter.
9, Quality is stable, failure rate is low, therefore machine life is longer
10, It is suitable for metal wire, electrical appliances manufacturing, metal plate process, micro-electron etc