In the manufacturing of automotive Shock absorption systems, the reliability of the Welding process directly affects the ride smoothness and safety of the vehicle. Capacitor Discharge Welding Machine for Shock Absorbers is an efficient welding equipment tailor-made for such core components. It relies on the high temperature generated by the instantaneous discharge of the capacitor to achieve rapid welding of the key parts of the shock absorber. The weld points are firm and the heat-affected zone is extremely small, perfectly meeting the strict requirements of shock absorbers for structural strength and stability.
Compared with other welding equipment, this capacitor discharge welding machine demonstrates significant advantages in the manufacturing of shock absorbers. Although the
Friction Welding Machine can achieve high-strength connections, in structures such as shock absorbers that contain thin-walled pipe fittings and precision accessories, it is prone to component deformation due to uneven force during the friction process. The weld points of the
Spot Welding Machine are relatively scattered, making it difficult to meet the sealing performance requirements of shock absorbers, and the welding efficiency is relatively low. The
Butt Welding Machine is more suitable for the butt welding of rods, but it is inadequate for the complex multi-component combination welding of shock absorbers. The
Seam Welding Machine is mainly used for continuous welding of sealed weld seams and has limited applicability in the welding of non-enclosed structures of shock absorbers.
Laser Welding Machine for Steel Ring focuses on the high-precision welding of steel rings, but its technical parameters do not match the material and structure of shock absorbers well. The
Stud Welding Machine is only used for the fixation of studs and cannot complete the welding work of the main structure of shock absorbers.
Capacitor Discharge Welding Machine for Shock Absorbers, in view of the manufacturing characteristics of shock absorbers, adopts precise energy control technology. It can automatically adjust the discharge parameters according to the material and thickness of different components to ensure that each welding point reaches the optimal strength.
Meanwhile, its rapid welding speed significantly enhances production efficiency. Moreover, it generates less spatter and deformation during the welding process, reducing subsequent finishing procedures. This provides a solid guarantee for the high-quality production of automotive shock absorption systems and has become an indispensable key equipment in the shock absorber manufacturing process.
1. Adopt 3-phase motor which is variable frequency.
2. Welding circuit loop is by means of internal water cooling, welding wheel (electrode) are by means of external water cooling.
3. The parts of electric conduction turning on welding machine are designed to be embedded silver bushings structure, the base of electric conduction is lubricated by hermetic oil and be cooled down by water.
1. Machine body: Use vertical reinforcing structure, use good quality thickness steel plate to weld.
2. Transformer: Use silicon sheets of 15000 gauss permeability to pile up.
3. Solenoid: From Taiwan.
4. Cylinder: Adopt high accurate, anti-friction hard material, which is duralumin.
5. Welding wheels: With CuCrZr materials and water cooling.
6. Switches
7. Air source processor
8. Electric conduction base-- silver bushings structure
9. Controller: Chinese Top brand, from sunke
10. Motor: Mitsubishi Japan
11. Cooling water system
12. Compressed air system
13. Monitor & alarm system