Double Head Automatic Stud Welding Machine-Dual Station: A New Benchmark for double-station weldingIn the big family of welding equipment, each type of model has its own merits. The
Friction Welding Machine achieves solid-state connection by generating heat through friction and is suitable for precise welding of high-hardness materials. The
Spot Welding Machine has shone brightly in fields such as automotive manufacturing with its efficient spot welding process. The
Butt Welding Machine focuses on butt welds, providing a stable guarantee for the connection of pipes and profiles. The
Seam Welding Machine is good at forming continuous welds and is indispensable in scenarios with high sealing requirements such as pressure vessels.
Laser Welding Machine for Steel Ring provides a non-deformation and high-precision solution for steel ring welding with precise laser beams. Today, we are going to focus on introducing the Double Head Automatic
Stud Welding Machine-Dual Station. As a leader among Stud Welding machines, it is featuring a unique dual-station design. Redefine the efficiency and quality of stud welding.
This dual-head automatic Stud Welding Machine adopts a dual-station collaborative operation mode, completely breaking the efficiency bottleneck of the traditional single-station stud welding machine. When one station completes the cycle of loading, welding and unloading, another station simultaneously performs welding operations, achieving "zero-wait" production and nearly doubling the welding efficiency. Whether compared with the Friction Welding Machine that relies on the friction principle or the Spot Welding Machine that focuses on spot welding, it demonstrates irreplaceable advantages in the niche field of stud welding.
In terms of compatibility, it inherits the core features of the Stud Welding Machine and can be adapted to studs of various specifications to meet the welding requirements of different workpieces. Meanwhile, compared with the specific application scenarios of Butt Welding Machine and Seam Welding Machine, its application scope is more extensive. It can easily handle everything from automotive parts to building steel structures, from electrical equipment to mechanical manufacturing. Compared with the high-precision characteristics of the
Laser Welding Machine for Steel Ring, on the premise of ensuring the welding quality, it pays more attention to the efficiency and stability of batch production, bringing higher cost performance to enterprises.
In addition, this dual-station automatic stud welding machine is equipped with an advanced intelligent control system that can monitor various parameters during the welding process in real time, ensuring that every weld point meets the perfect quality standard. It has an extremely high degree of automation, which can significantly reduce manual intervention, lower labor intensity, and at the same time avoid errors caused by human operation, making welding work more precise, efficient and stable.
In conclusion, the Double Head Automatic Stud Welding Machine-Dual Station stands out among numerous Welding equipment. It not only possesses the core functions of the Stud welding Machine, but also features a dual-station design and intelligent control. Beyond Friction Welding Machine, Spot Welding Machine, Butt Welding Machine, Seam Welding Machine and Laser Welding Machine for The limitations of Steel rings in specific scenarios make them an ideal choice for stud welding in modern industrial production, injecting strong impetus into the efficient production and quality improvement of enterprises.
Ⅰ.Description
The Two axes Double station Automatic Stud welding machine is specially R&D by our company, it’s the specially used for all kinds of lock industry, sheet metal cabinets, kitchen utensils, home hardware, construction tools and other metal products. It is mainly composed of four parts: machine body, fixture, pneumatic control and welding power source; it adopts the British TRIO robot control system, Taiwan Hiwin linear slide rail, Taiwan Airtec pneumatic accessories, etc. The equipment is powerful, easy to operate, It has the characteristics of stable and smooth operation and high precision. This equipment adopts a left and right double-station automatic circulation system. The left and right sides of the product are loaded and unloaded, and the work does not affect each other, which greatly improves the production capacity. The device is controlled by hand-held touch screen, button operation, and the operation page can be switched between Chinese, English, Japanese and other languages, and the operation is simple and easy to understand.
Ⅱ.Key data
1、 Stroke: X 800MM, Y 500MM,
2、 Max.speed 900mm/s, accelerated speed 3000mm/s
3、 The machine frame is assembled with domestic high-quality industrial aluminum profiles, and the countertop is made of insulating bakelite.
4、 Overall size：L1300mmxW1100mmxH1300mm
5、 Input volts: 220V/50Hz single phase
6、 Power：2KW
7、 Max program storage quantity: 159 nos&500 point coordinate
8、 Language of HMI: Chinese, English, Japanese and other languages
Ⅲ.Machine Advantages:
The stud(screws) welded by this equipment are automatically conveyed by pneumatics, using traditional classic structure, multi-sensor detection system, with high scalability, high compatibility, easy maintenance, more favorable guarantee of equipment stability, output accuracy as high as 99% above. The welding slag on the welding surface is full and the welding strength is high, which can deform or even break the product surface. After welding, the back of the product achieves a traceless effect.
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