CNC Automatic Stud Welding Machine: Precision Innovation in CNC weldingThe welding equipment field is rich and diverse, with each model having its unique value. The
Friction Welding Machine uses the heat generated by friction to achieve material connection and performs well in the welding of high-hardness workpieces. The
Spot Welding Machine, with its rapid spot welding process, has become a powerful assistant in industries such as automotive body manufacturing. The
Butt Welding Machine focuses on welding at the joints of workpieces, providing reliable guarantees for the connection of pipes and profiles. The
Seam Welding Machine can form continuous sealed welds and is indispensable in the production of pressure vessels. The
Laser Welding Machine for Steel Ring achieves high-precision and low-deformation welding of steel rings by virtue of the high energy density of the laser. The CNC Automatic
Stud Welding Machine, as an innovator of the Stud Welding Machine family, integrates numerical control technology into stud welding, ushering in a new era of efficient and precise welding.
The most outstanding feature of this CNC automatic stud welding machine lies in its advanced CNC system, which can precisely control parameters such as welding path, current and time through programming, achieving millimeter-level welding positioning. Compared with the uncertainty of traditional Stud Welding machines that rely on manual operation, it can ensure that the welding position and strength of each stud remain highly consistent, especially suitable for scenarios with extremely high precision requirements in mass production. Compared with the Friction Welding Machine, it does not rely on the frictional heat generation between the workpieces and can avoid the deformation of the workpieces caused by friction. In the face of Spot Welding, which the Spot Welding Machine excels at, it is more targeted in the connection between studs and workpieces, and the verticality and firmness of the studs after welding are better.
In terms of adaptability, the CNC Automatic Stud Welding Machine inherits the compatibility of the Stud Welding Machine with various stud specifications. Meanwhile, with the flexibility of the numerical control system, it can quickly switch different welding programs to meet diverse production requirements. Compared with the fixed Welding forms of Butt Welding Machine and Seam Welding Machine, it can cope with more complex workpiece structures. Whether it is a plane or a curved surface, it can stably complete stud welding. Even compared with the
Laser Welding Machine for Steel Ring, which is renowned for its high precision, it has more advantages in the efficiency and cost control of stud welding. It can significantly increase the number of welds per unit time while ensuring accuracy.
In addition, this equipment is also equipped with an intelligent detection function, which can monitor data such as current changes and stud height in real time during the welding process. Once any abnormality is detected, it will automatically stop the machine and sound an alarm immediately, effectively reducing the rate of defective products. Its automated feeding, welding and blanking processes reduce manual intervention, not only lowering the labor intensity of operators, but also avoiding the influence of human factors on welding quality.
To sum up, the CNC Automatic Stud Welding Machine, empowered by numerical control technology, has achieved a qualitative leap on the basis of the Stud Welding Machine. It not only overcomes the limitations of models such as Friction Welding Machine and Spot Welding Machine in stud Welding scenarios, but also integrates the stability and reliability of Butt Welding Machine and Seam Welding Machine. Meanwhile, in terms of accuracy, it can be comparable to the Laser Welding Machine for Steel Ring, becoming the preferred equipment for stud welding in high-end manufacturing fields such as aerospace, precision instruments, and electronic equipment, bringing higher production efficiency and more stable product quality to enterprises.
The welding machine is for welding studs on the trowel panel, and its product application scope:
1. Product specifications: X: 1000, Z: 50 mm, the welding machine uses energy storage capacitors to charge and discharge, the welding speed is fast, and it can quickly compensate and pressurize at the moment of discharge. The power source is a DC welding power source, with small spatter during welding, reliable quality and beautiful welding joints.
2. Fast welding cylinder, the maximum stroke is 50mm, which has excellent characteristics such as high efficiency, stability, reliability, instant compensation and pressure.
3. In order to ensure the overall performance of the equipment and the quality of product welding, all key original components are of well-known brands, and their product quality is high-quality and reliable, and they are all special accessories for stud welding machines.
4. The outline drawing of the machine is as follows
Ⅰ. Main composition
The equipment is mainly composed of: 1, frame; 2, welding power source; 3, isolation transformer; 4, X, Z two-axis module; 5, CNC stud welding gun; 6, six-axis motion card, 7, automatic stud(bolt) feeding Mechanism, 8, several main components such as cylinders and sensors.
Ⅱ. Key parameters
| 1 | Model | HB-1000-M4 |
| 2 | Rated volts | 220V± 15% 50HZ |
| 3 | Rated power | 3KVA |
| 4 | Air pressure(Mpa) | 0．6-0.8 |
| 5 | Insulation grade | F |
| 6 | Welding cylinder stroke（mm） | 50 |
| 7 | Ajustment range of Volts（V） | 40-180 |
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