Automobile connecting rod Automatic Butt Welding Equipment: The industry benchmark for precise welding
On the precision track of automotive manufacturing, the accuracy and efficiency of Welding processes directly determine the performance and safety of the entire Vehicle, and the Automated Butt Welding Equipment for Vehicle Connecting Rods is precisely the core tool born for this purpose. Backed by top-notch automation technology, it is specially designed for the key load-bearing component of automotive connecting rods, achieving fully unmanned operation from clamping to welding. Every weld seam reaches millimeter-level precision, laying a solid safety foundation for the automotive power transmission system.
Compared with common welding equipment, this automatic butt welding device demonstrates irreplaceable professional advantages. The
Friction Welding Machine relies on the heat generated by high-speed friction to achieve connection. Although it is suitable for some shaft parts, it is difficult to ensure the uniform strength of the weld seam on components such as automotive connecting rods that need to withstand complex alternating loads. The
Spot Welding Machine forms weld points by applying pressure through electrodes, which is more suitable for the splicing of thin plate parts, but it cannot meet the sealing and integrity requirements of the overall welding of connecting rods. The
Seam Welding Machine is good at welding continuous weld seams and is mostly used in the manufacturing of sealed containers. However, its efficiency is relatively low in the welding of non-enclosed structures such as connecting rods. The
Laser Welding Machine for Steel Ring focuses on the high-precision welding of steel rims, and its technical characteristics are insufficiently compatible with the materials and structures of automotive connecting rods.
Stud Welding Machine focuses on the connection between studs and workpieces, which is far from the overall welding requirements of connecting rods.
Although the
Butt Welding Machine is also based on the butt welding principle, ordinary butt welding machines lack customized designs for automotive connecting rods and are far inferior to this dedicated equipment in terms of the degree of automation and adaptive adjustment of welding parameters. The Automated Butt Welding Equipment for Vehicle Connecting Rods integrates advanced sensing technology and intelligent algorithms. It can monitor parameters such as temperature and pressure during the welding process in real time and automatically adjust the welding rhythm. Ensure that connecting rods of different batches and materials can all achieve consistent welding quality. It can not only significantly enhance production efficiency and reduce labor costs, but also provide a solid guarantee for the safe operation of automobiles through stable welding quality, thus becoming an indispensable key equipment in the automotive manufacturing field.
Control System: LC
Model :UN2 *150KVA
Rated voltage: 380V± 15%, 50HZ
Rated capacity (KVA) : 2*150KVA
Load duration rate (%) :20
Secondary maximum short-circuit current
(KA) : 35
Air source pressure (Mpa) : 0.6 -0.8
Insulation class : F
Welding cylinder stroke (mm) : 100
The adjustable range of current (KA) : 0-35
Cooling water pressure (Mpa) : 0.15
The cooling water flow rate :12L/MIN
The welding capability : 5 to 12mm machine size about 2150 850 2000mm weight about 1000kg
Advantage:
1, Machine body of thick steel sheet, not easy to deformation
2, Fast solenoid valve, making welding speed faster, thereby the productivity is higher, therefore decreasing cost.
3, Cylinder adopt high accurate, anti-friction hard material, which is duralumin, without rust, lower friction, lower noise and loading is faster, thereby reducing the weld spatter.
4, Quality is stable, failure rate is low, therefore machine life is longer.
Feature:
1, Adopt the air-powered vertical pressure or air-powered lever pressure system, work piece clamp steady which make welding tie-in nice, steady, less dregs.
2, Novel structure, special design, good rigidity. Adopt the high definition guidance institution, high staying quality, high speed welding, pressure steady.
3, Microcomputer constant pressure control system, twice section discharge, multi- group memory programs, precise control of the welding time and welding current, easy to adjust. Can control clamping, welding, upset, off in welding process.
4, High conduction magnetism silicon sheet steel, secondary whole structure, output current is high, energy-saving and protection environmental.
5, Water cooling transformer, water cooling controlled silicon, and water cooling electrode head what can improve the use life of equipment.
6, It is used to high quality welding wide range of wire type, plate type, heteromorphosis type copper\aluminum\iron\stainless steel metal etc.
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