Features:
1.Working principle: Automatic Butt Welding Machine adopts a control system to drive the workpiece to move slowly, removing the oxide layer and uneven parts of the welding surface through flash; it then heats the workpiece ends, and finally exerts upset force at a high speed to realize the fusion of welding ends. 2.Flash Butt Welder applies a micro-controller to realize full-process control over clamping, flash, upset, holding and stop procedures, delivering extremely high operating precision. 3.Workpieces processed by Flash Butt Welding Machine feature higher welding strength and better tightness, with no loose welding or air pores, ensuring firm welding performance and attractive appearance. Applications:
It is widely suitable for welding metal workpieces with uneven ends and burrs, including pipes, bars, sheet metal and section steel made of carbon steel, alloy steel, nonferrous metals and other materials.
Advantages: 1, Machine body of thick steel sheet, not easy to deformation.
2, Fast solenoid valve, making welding speed faster, thereby the productivity is higher, therefore decreasing cost.
3, Cylinder adopt high accurate, anti-friction hard material, which is duralumin, without rust, lower friction, lower noise and loading is faster, thereby reducing the weld spatter.
4, Quality is stable, failure rate is low, therefore machine life is longer.
Factory info: A. Our company advantages:
1. we are in this line more than 20 years, professional.
2. There are almost 200 staff, two factories more than 10,000 square meters, exceeding hundred million RMB turnover each year.
B. Our machine advantages:
1. Welding transformer energy saving and environment protection, small volume. And it is made by pure copper, superior cooling water structure, so the power factor is higher.
2. The pneumatic cylinder shell is superior quality aluminum alloy, piston rods are made by CNC center and grind. So it is smaller noise, no rust, faster speed and lower failure rate.
3. Other sourcing parts like the electric element, pneumatic parts all are superior brands in China or Imported.
4. Lower failure rate, no need repairing within 3 years usually.
5. Our machine is beautiful and handsome | Model | UNS-100 | UNS-150 | UNS-200 | UNS-250 | UNS-400 | UNS-600 | UNS-800 | UNS-1000 | UNS-1250 |
| Rated power | KVA | 100 | 150 | 200 | 250 | 400 | 600 | 800 | 1000 | 1250 |
| Min welding area | mm2 | 12.5 | 28 | 28 | 200 | 400 | 400 | 400 | 600 | 600 |
| Max welding area | mm2 | 200 | 314 | 600 | 700 | 1400 | 2200 | 3200 | 4000 | 5500 |
| Jaw distance | mm | 55 | 90 | 90 | 200 | 360 | 360 | 500 | 500 | 500 |
| Adjustable size of Jaw | mm | 30 | 50 | 50 | 150 | 150 | 160 | 200 | 200 | 200 |
| Welding movement speed | mm/s | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 |
| Rated clamping force | KN | 6.1 | 8 | 8 | 300 | 400 | 600 | 600 | 800 | 900 |
| Rated upsetting force | KN | 2.5 | 3 | 3 | 150 | 200 | 300 | 300 | 400 | 450 |
| Welding transformer gears number | | 0 | 0 | 0 | 6 | 6 | 6 | 6 | 6 | 6 |
| Secondary voltage | v | 4-9 | 4-9 | 4-9 | 4-10 | 4-9 | 5-11 | 7.6-14.6 | 7-15 | 7-12.6 |
| cooling water pressure | Mpa | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 |
| Cooling water flow | L/min | 4 | 8 | 12 | 24 | 50 | 60 | 60 | 60 | 60 |
| oil pump motor | kw | 1 | 1.5 | 2 | 4 | 11 | 15 | 22 | 22 | 22 |
| Duty cycle | % | 50 | 50 | 50 | 60 | 60 | 60 | 60 | 60 | 60 |
| Productivity | pc/min | 20 | 20 | 20 | 6 | 6 | 6 | 5 | 5 | 5 |
| Machine weight | kg | 435 | 1350 | 1450 | 5000 | 9000 | 9000 | 15000 | 16000 | 18000 |
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