Features:
Working principle: Take the workpiece to move slowly by controlling system, to clear away by flash the Oxide layer and uneven place of welding surface, then heat the ends of workpiece, the last machine give the upset force very quickly to have the welding ends to fuse. Designed around this core forming logic, our
Butt Welding Machine realizes reliable flash butt joining of various metal blanks.
Use the micro-controller to achieve complete process control in clamping, flash, upset, holding, stop, very high precision. Such refined programmable control structure constitutes the core configuration of our
Automatic Butt Welding System, guaranteeing consistent running accuracy across every welding cycle.
Welding product's strength is higher, sealing is better, without loose-weld, without gas pore, fastness and beauty. Superior finished weld quality is the core advantage distinguishing our independently developed Butt Fusion Machine from ordinary welding equipment.
Applications:
Be widely used for metal products whose ends is not flat and with burr, tube, bar, sheet metal, section steel which materials are carbon steel, steel alloy and nonferrous metals etc.
Advantages: 1, Machine body of thick steel sheet, not easy to deformation.
2, Fast solenoid valve, making welding speed faster, thereby the productivity is higher, therefore decreasing cost.
3, Cylinder adopt high accurate, anti-friction hard material, which is duralumin, without rust, lower friction, lower noise and loading is faster, thereby reducing the weld spatter.
4, Quality is stable, failure rate is low, therefore machine life is longer.
Our machine advantages:
1. Welding transformer energy saving and environment protection, small volume. And it is made by pure copper, superior cooling water structure, so the power factor is higher.
2. The pneumatic cylinder shell is superior quality aluminum alloy, piston rods are made by CNC center and grind. So it is smaller noise, no rust, faster speed and lower failure rate.
3. Other sourcing parts like the electric element, pneumatic parts all are superior brands in China or Imported.
4. Lower failure rate, no need repairing within 3 years usually.
5. Our machine is beautiful and handsome | Model | UNS-100 | UNS-150 | UNS-200 | UNS-250 | UNS-400 | UNS-600 | UNS-800 | UNS-1000 | UNS-1250 |
| Rated power | KVA | 100 | 150 | 200 | 250 | 400 | 600 | 800 | 1000 | 1250 |
| Min welding area | mm2 | 12.5 | 28 | 28 | 200 | 400 | 400 | 400 | 600 | 600 |
| Max welding area | mm2 | 200 | 314 | 600 | 700 | 1400 | 2200 | 3200 | 4000 | 5500 |
| Jaw distance | mm | 55 | 90 | 90 | 200 | 360 | 360 | 500 | 500 | 500 |
| Adjustable size of Jaw | mm | 30 | 50 | 50 | 150 | 150 | 160 | 200 | 200 | 200 |
| Welding movement speed | mm/s | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 |
| Rated clamping force | KN | 6.1 | 8 | 8 | 300 | 400 | 600 | 600 | 800 | 900 |
| Rated upsetting force | KN | 2.5 | 3 | 3 | 150 | 200 | 300 | 300 | 400 | 450 |
| Welding transformer gears number | | 0 | 0 | 0 | 6 | 6 | 6 | 6 | 6 | 6 |
| Secondary voltage | v | 4-9 | 4-9 | 4-9 | 4-10 | 4-9 | 5-11 | 7.6-14.6 | 7-15 | 7-12.6 |
| cooling water pressure | Mpa | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 |
| Cooling water flow | L/min | 4 | 8 | 12 | 24 | 50 | 60 | 60 | 60 | 60 |
| oil pump motor | kw | 1 | 1.5 | 2 | 4 | 11 | 15 | 22 | 22 | 22 |
| Duty cycle | % | 50 | 50 | 50 | 60 | 60 | 60 | 60 | 60 | 60 |
| Productivity | pc/min | 20 | 20 | 20 | 6 | 6 | 6 | 5 | 5 | 5 |
| Machine weight | kg | 435 | 1350 | 1450 | 5000 | 9000 | 9000 | 15000 | 16000 | 18000 |
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