High Frequency Sheet Resistance Butt Fusion Machine for Steel Wire
Descriptions:
This machine consists of body, right, left, up and down static and dynamic arm(all the parts casted by cast steel), electrode clamp, transverse driven upsetting device, hydraulic system, electric control system and welding transformer system.
1. Taking advantages of good idea from Hess Corp, USA, we equip hydraulic system to control clamp, melted, upset and adjustment of melting which keep the accuracy of different melting series. The clamp is made of high conductive hard chrome zirconium copper, wear resisting, and easy to clean.
2. Main transformer
The transformer is casted by two sides nonmagnetic aluminum head epoxy resin and made of imported high quality conductive magnetic steel sheet and electromagnetic wire. There are many advantages such as vacuum impregnation, temperature resistance, anti-seismic, high insulation ratio, small detectable leakage, energy conservation, high conductivity and high output power.
3. This machine is controlled by PLC which have both manual and automatic program to ensure the reliability of the device. In automatic state, if we meet emergency, the welding process should be terminated forcibly, then after handling properly, reset the program and going on welding.
4. The parameters can be modified by touched man machine interface, such as welding distance melting time, upsetting conduction time, clamp lifting time and length of welding, that is storable and callable.
5. The hydraulic system adopts high quality Rexroth accessories, and the position detection adopts imported proximity switch and clamp accuracy.
Features:
1, Working principle: Take the workpiece to move slowly by controlling system, to clear away by flash the Oxide layer and uneven place of welding surface, then heat the ends of workpiece, the last machine give the upset force very quickly to have the welding ends to fuse.
2, Use the micro-controller to achieve complete process control in clamping, flash, upset, holding, stop, very high precision.
3, Welding product's strength is higher, sealing is better, without loose-weld, without gas pore, fastness and beauty. Applications: Be widely used for metal products whose ends is not flat and with burr, Tube, bar, sheet metal, section steel which materials are carbon steel, steel alloy and nonferrous metals etc. Advantages: 1, Machine body of thick steel sheet, not easy to deformation.
2, Fast solenoid valve, making welding speed faster, thereby the productivity is higher, therefore decreasing cost.
3, Cylinder adopt high accurate, anti-friction hard material, which is duralumin, without rust, lower friction, lower noise and loading is faster, thereby reducing the weld spatter.
4, Quality is stable, failure rate is low, therefore machine life is longer.
Factory info: A. Our company advantages:
1. we are in this line more than 20 years, professional.
2. There are almost 200 staff, two factories more than 10,000 square meters, exceeding hundred million RMB turnover each year.
B. Our machine advantages:
1. Welding transformer energy saving and environment protection, small volume. And it is made by pure copper, superior cooling water structure, so the power factor is higher.
2. The pneumatic cylinder shell is superior quality aluminum alloy, piston rods are made by CNC center and grind. So it is smaller noise, no rust, faster speed and lower failure rate.
3. Other sourcing parts like the electric element, pneumatic parts all are superior brands in China or Imported.
4. Lower failure rate, no need repairing within 3 years usually.
5. Our machine is beautiful and handsome | Model | UNS-100 | UNS-150 | UNS-200 | UNS-250 | UNS-400 | UNS-600 | UNS-800 | UNS-1000 | UNS-1250 |
| Rated power | KVA | 100 | 150 | 200 | 250 | 400 | 600 | 800 | 1000 | 1250 |
| Min welding area | mm2 | 12.5 | 28 | 28 | 200 | 400 | 400 | 400 | 600 | 600 |
| Max welding area | mm2 | 200 | 314 | 600 | 700 | 1400 | 2200 | 3200 | 4000 | 5500 |
| Jaw distance | mm | 55 | 90 | 90 | 200 | 360 | 360 | 500 | 500 | 500 |
| Adjustable size of Jaw | mm | 30 | 50 | 50 | 150 | 150 | 160 | 200 | 200 | 200 |
| Welding movement speed | mm/s | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 | 5-30 |
| Rated clamping force | KN | 6.1 | 8 | 8 | 300 | 400 | 600 | 600 | 800 | 900 |
| Rated upsetting force | KN | 2.5 | 3 | 3 | 150 | 200 | 300 | 300 | 400 | 450 |
| Welding transformer gears number | | 0 | 0 | 0 | 6 | 6 | 6 | 6 | 6 | 6 |
| Secondary voltage | v | 4-9 | 4-9 | 4-9 | 4-10 | 4-9 | 5-11 | 7.6-14.6 | 7-15 | 7-12.6 |
| cooling water pressure | Mpa | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 |
| Cooling water flow | L/min | 4 | 8 | 12 | 24 | 50 | 60 | 60 | 60 | 60 |
| oil pump motor | kw | 1 | 1.5 | 2 | 4 | 11 | 15 | 22 | 22 | 22 |
| Duty cycle | % | 50 | 50 | 50 | 60 | 60 | 60 | 60 | 60 | 60 |
| Productivity | pc/min | 20 | 20 | 20 | 6 | 6 | 6 | 5 | 5 | 5 |
| Machine weight | kg | 435 | 1350 | 1450 | 5000 | 9000 | 9000 | 15000 | 16000 | 18000 |
We, Ningbo Xin Chang Machinery Co.,Ltd are a professional designer and manufacturer in Friction Welding Machine, Resistance Welding Machine and Heat exchanger equipment. Our factory is in this line more than 20 years, we have more than 10 senior mechanical and electrical specialists and total more than 200 staff, our machine is famous in China. We have CCC, ISO9001 and CE certificates.
Over the years, we have exported so many machines to 30 and more countries, such as France,Spain,Poland,Russia,Indonesia,Vietnam,Pakistan,India,Mexico,Egypt etc.
Our main products are Heat exchanger equipment, Friction welding machine, Spot Welding Machine, Projection Welding Machine, Butt Welding Machine, Seam Welding Machine, Multi Head Welding Machine For Wire Mesh, and other various special welding machine for metal connection in different industries.
We always adhere to the management idea of "Integrity, profession, innovation, and win-win", to make Xin Chang becomes trustworthy enterprise of customers. Good product quality, perfect after-sales service, and professional technical support make customers choose no regrets and worry-free use.
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