60 Rows/Min Wire Mesh Spot Welding Machine

This product is an automatic or semi-automatic welding production line, which serves as a core part of the Automatic Wire Mesh Welding Machine system. During welding, place the vertical bar on the first welding point or from coil wires and place the line bar in the blanking configuration, thus to achieve high-speed, efficient automatic feeding, welding and blanking.

 

As a practical solution for the Wire Mesh Industry, this product can solve many problems in the welding process due to its unique structural design, such as incomplete welding, non-solid solder points, uneven welding space, and non-diverse mesh sizes, etc.

 

The unique guide and positioning design of the vertical bar of this product plays a guiding and positioning role for the vertical bar, meets various mesh welding needs (space ≥ 50mm, multiples of 50), and uses rollers and servo motors as stepping power to precisely control the mesh space (stepping space can be adjusted according to welding needs with adjustable parameters). It can achieve high-speed welding and improve annual production capacity.

 

This equipment is mainly composed of a machine base, line bar blanking device, vertical bar drawing device, welding host, electrical control system, power distribution cabinet, cooling water system, gas source system, and monitor & alarm system.

 

Machine base: Adopts high-quality H-section steel for connection, ensuring the installation levelness of the machine, thereby guaranteeing machine precision and an elegant appearance. It is made of thick steel sheets, which are not easy to deform.

 

Line bar blanking device: The line bar blanking device is divided into a storage sector and an automatic feeding sector. The storage sector is used to store line bars, ensuring rapid mesh production and stable line feeding. The automatic feeding sector adopts a fully automatic separation and feeding mode to quickly, orderly and evenly distribute materials to the welding electrodes, achieving single-drop accuracy, thus eliminating the need for manual wire placement and maximizing the time saved from wire placement to reduce labor costs.

 

Vertical bar drawing device: The unique guide and positioning design of the vertical bar drawing device of this product plays a guiding and positioning role for the vertical bar, meets various mesh welding needs (space ≥ 50mm, multiples of 50), and uses rollers and servo motors as stepping power to precisely control the mesh space (stepping space can be adjusted according to welding needs with adjustable parameters). It can achieve high-speed welding and improve annual production capacity.

 

Welding host: As the core component of the Multi-Head Wire Mesh Welder, the welding host uses special resistance transformers and special forced cylinders to ensure the requirements of high-speed welding, welding pressure, joint strength, and actuator accuracy. It has high environmental adaptability and reliability.

 

Electrical control system: Adopts Siemens PLC programmable control, and other parts are all imported from Japan. It uses a unique electrical operating system with a fault alarm function, and the touch screen display allows intuitive viewing of welding parameters, making operation easy and fast, thus reducing requirements for operators.

 

Cooling water system: Divided into transformer cooling, upper electrode cooling, lower electrode cooling and other copper block cooling. It realizes water distribution through flowmeters, and each flowmeter can be adjusted independently to ensure the machine works normally without damage.

 

Gas source system: Imported from SMC Japan, the equipment is equipped with an air processor for cleaning compressed air, and a muffler to reduce noise. It is also equipped with a compressed air tank to stabilize air pressure.