In the high-temperature Welding operation site, the water-Cooled Flash
Butt Welding Machine, with its unique water-cooling heat dissipation system, becomes a "cooling expert" for continuous and stable operation. It not only continues the core advantage of precise Butt Welding Machine, but also stands out in the competition with other welding equipment with its excellent heat dissipation capacity.
Compared with the
Friction Welding Machine that generates heat through friction, the water-cooled flash butt welding machine uses arc flash to produce high temperatures for metal welding. The powerful water-cooling system can quickly remove the heat in the welding area, avoiding workpiece deformation caused by continuous high temperatures. This is particularly important for components with high welding precision requirements. When it comes to the thin plate Spot Welding that Spot welding machines excel at, water-cooled flash butt welding machines can maintain a stable working state in long weld butt welding. Even if they operate continuously for a long time, the welding quality will not be affected by equipment overheating, making up for the shortcoming of spot welding in the continuous welding of long weld seams.
On the production line of seals, it works in perfect harmony with the
Seam Welding Machine: The seam welding machine is responsible for completing the continuous sealing welding of seals, while the water-cooled flash butt welding machine handles the head and tail butt welding of seals. Its efficient heat dissipation capacity ensures the welding quality at the butt joint, making the entire sealing structure more reliable. for Steel Ring Welding, the
Laser Welding Machine for Steel Ring is renowned for its high precision. However, in large-scale and high-frequency steel ring butt welding operations, the water-cooled flash butt welding machine, with the continuous operation capacity brought by the water-cooling system, can significantly improve production efficiency while ensuring the consistency of the welding effect.
When dealing with complex components with studs, it works in collaboration with the
Stud Welding Machine: The stud welding machine quickly fixes the studs in place, while the water-cooled flash butt welding machine focuses on the butt of the main body of the component. Its stable performance is not affected by the heat generated during long-term operation, ensuring the overall connection strength and accuracy of the component.
Whether it is the batch Welding of high-strength steel or the continuous processing of precision components, the water-Cooled Flash Butt Welding Machine, with its outstanding water-cooling heat dissipation technology, ensures the stable and efficient welding process and connects the advantages of various welding equipment. It provides a new welding option that combines quality and efficiency for industrial production.
Description:
*This machine consists of body, right, left, up and down static and dynamic arm(all the parts casted by cast steel), electrode clamp,transverse driven upsetting device, hydraulic system, electric control system and welding transformer system.
*Taking advantages of good idea from Hess Corp, USA, we equip hydraulic system to control clamp, melted, upset and adjustment of melting which keep the accuracy of different melting series. The clamp is made of high conductive hard chrome zirconium copper, wear resisting,and easy to clean.
*Main transformer
The transformer is casted by two sides nonmagnetic aluminum head epoxy resin and made of imported high quality conductive magnetic steel sheet and electromagnetic wire. There are many advantages such as vacuum impregnation, temperature resistance, anti-seismic, high insulation ratio, small detectable leakage, energy conservation, high conductivity and high output power.
*This machine is controlled by PLC which have both manual and automatic program to ensure the reliability of the device. In automatic state,if we meet emergency, the welding process should be terminated forcibly, then after handling properly, reset the program and going on welding.
*The parameters can be modified by touched man machine interface, such as welding distance melting time, upsetting conduction time,clamp lifting time and length of welding, that is storable and callable.
*The hydraulic system adopts high quality Rexroth accessories, and the position detection adopts imported proximity switch and clamp accuracy.
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