The Friction welding is a method of press welding, and our Rotary Friction Welding Machine relies on workpiece rotation to generate friction heat, softening the welding ends into a thermoplastic status before rapid upsetting to complete the joint. As an experienced manufacturer specializing in Friction Welding Machine production for years, we deliver diverse models ranging from 10-ton to 125-ton specifications to meet varied industrial demands. Welcome your inquiry for detailed product information. We provide flexible configurations covering automated and manual operation types, including customized Automatic Welding Machine with integrated loading and unloading functions, fully tailored to your on-site production needs.
Main advantages:
1.Equipped with 8 sets of top-quality angular contact bearings, the equipment withstands greater axial force, ensuring a lower failure rate and extended service lifespan, unlike peer products that commonly adopt plain bearings.
2.Movable fixtures are embedded with tin bronze, greatly boosting wear resistance and maintaining long-term operating precision.
3.While most manufacturers apply cast iron for piston rod guide sleeves, our design adopts non-oil bearing guides for more stable operational performance.
4.Different from ordinary linear slide rails with a single guidance groove, our dual guidance groove structure significantly improves torque resistance, granting the equipment a longer service life than conventional counterparts.
| Model | C80 |
| Max Upset force | 630KN/800KN |
| Highest RPM | 1000rpm |
| Welding diameter | Ф40-Ф85mm ( PipeФ114*18) |
| Clamping length of rotation fixture | 100-380mm |
| Clamping length of movement fixture | 750mm-limitless |
| Max stroke of worktable | 400mm |
| Pressure ratings | three(first friction+second friction+upset) |
| Time of first friction | 0-99s |
| Time of second friction | 0-99s |
| Upset time | 0-99s |
| Step speed of parts | 0-20Sec |
| Upset speed | 20-30Sec |
| Total power | 122.75KW |
| Overall size | L5500×W2800×H2200mm |
| Weight | 17Tons |
| Supply items | The friction welding machine includes Hydraulic system, welding system, controlling system, Operation Manuals and certificates of approval. |
| Bearings | NSK of Japan |
| PLC | Mitsubishi of Japan |
| Motor | Lichao Shanghai |
| Hydraulic system | Haimen from Beijing huade |
| Linear slid rail | Gao xin kai te from Guanzhou |
| Model | C4 | C10 | C20 | C20Z | C20L | C32 | C32Z | C32L | C40 | C63 | C80 |
| Max upsetting force(KN) | 40 | 100 | 200 | 200 | 200 | 320 | 320 | 320 | 400 | 630 | 800 |
| Max rotate speed of Spindle(r/min) | 2500 | 2200 | 1800 | 450 | 1800 | 1450 | 380 | 1450 | 1450 | 1000 | 1000 |
Welding diameter
(solid MS rods in mm) | 6-16 | 8-25 | 10-40 | 12-35 | 12-40 | 14-50 | 16-45 | 16-50 | 25-60 | 35-75 | 40-86 |
Clamping length of rotating clamp
(mm) | 50-200 | 50-200 | 50-250 | 50-200 | 50-250 | 50-300 | 50-200 | 50-300 | 50-300 | 100-380 | 100-380 |
Clamping length of mobile clamp
(mm) | 50-420 | 50-420 | 50-700 | 50-180 | 50-limitless | 70-800 | 70-200 | 70-limitless | 70-900 | 250-1400 | 250-1400 |
Max stroke of workbench
(mm) | 200 | 200 | 310 | 310 | 310 | 320 | 320 | 320 | 320 | 400 | 400 |
Total power
(KW) | 15 | 15 | 28.5 | 28.5 | 28.5 | 40 | 40 | 47 | 72.5 | 112.75 | 112.75 |
Productivity
(pc/hour) | 100-250 | 100-220 | 100-200 | 100-220 | 100-150 | 100-150 | 100-120 | 50-100 | 20-80 | 20-60 | 20-60 |
Overall size
(LWH cm) | 220x195x125 | 220x195x125 | 300x280x145 | 300x280x145 | 300x280x145 | 340x280x150 | 340x280x150 | 340x280x150 | 340x280x220 | 550x280x220 | 550x280x220 |
| Weight(ton) | 3.2 | 3.5 | 5 | 4.8 | 5.5 | 6.5 | 6.2 | 6.8 | 6.8 | 16.5 | 17 |
| Application | Small shaft parts and pipe parts etc. | Small shaft parts and pipe parts etc. | Medium shaft parts and pipe parts etc. | Special for Cu and Al | Long shaft parts and pipe parts etc. | Medium shaft parts and pipe parts etc. | Special for Cu and Al | Long shaft parts and pipe parts etc. | Shaft parts and pipe parts etc. | Shaft parts and pipe parts etc. | Shaft parts and pipe parts etc. |
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