In the production and manufacturing of Water tanks, the sealing and firmness of weld seams are the core factors determining the quality of water tanks. The
Water Tank Seam Welding Machine, with its outstanding performance specially designed for seam welding of water tanks, has become the best choice in this field.
Compared with the
Friction Welding Machine that relies on frictional heat generation to complete Welding, the Water Tank Seam Welding Machine can form a tight sealing layer through continuous and uniform weld seams when dealing with the plate connection of water tanks, avoiding local gaps that may occur in friction welding. Make sure that the water tank will not leak due to welding problems. Although the
Spot Welding Machine can achieve local point fixation, for the seam that requires full sealing of the Water Tank, the continuous Welding ability of the Water Tank Seam Welding Machine can better meet the overall sealing requirements, allowing the water tank to maintain absolute airtightness when holding liquid.
As a device in the Seam Welding Machine family that focuses on the field of water tanks, compared with the general-purpose seam welding machine, it has a better understanding of the material characteristics and sealing requirements of water tanks. Unlike the
Butt Welding Machine, which is mostly used for material joining, the Water Tank Seam Welding Machine focuses on the continuous seam welding of the edge of water tank plates. Through precise control of current and pressure, the weld seam integrates with the plates, ensuring the connection strength. A perfect seal has been achieved again.
Compared with the high precision demonstrated by the
Laser Welding Machine for Steel Ring in steel ring Welding, the Water Tank Seam Welding Machine is equally excellent in the precision of water tank seam welding. It can precisely weld along the seam trajectory of the water tank, ensuring a smooth and flat weld seam. This not only enhances the appearance quality of the water tank but also strengthens the corrosion resistance of the weld seam, thereby extending the service life of the water tank.
Stud Welding Machine is mainly used for the connection of studs and workpieces. Its application scenarios are different from those of Water Tank Seam Welding Machine. However, in the overall production of water tanks, the two can cooperate with each other to complete different connection processes respectively and jointly ensure the quality of water tanks.
As per power source: AC and inverter DC
As per welding wheel direction: Horizontal and longitudinal
As per qualiy grade: Top quality and simple type
Features:
1. Adopt 3-phase motor which is variable frequency, average welding speed, easy to adjust, and stability.
2. Welding circuit loop is by means of internal water cooling, welding wheel (electrode) are by means of external water cooling.
3. The parts of electric conduction turning on welding machine are designed to be embedded silver bushings structure, the base of electric conduction is lubricated by hermetic oil and be cooled down by water so as to silver bushings turn flexibly not to lock.
4. Both horizontal and longitudinal two type seam welders. H: Horizontal, L: Longitudinal.
Main advantage different than other ones:
1. The parts of electric conduction turning on welding machine are designed to be embedded silver bushings structure, the base of electric conduction is lubricated by hermetic oil and be cooled down by water so as to silver bushings turn flexibly not to lock.
2. The rotation axis within base of electric conduction adopt nanometer ceramic spraying different other factor's nylon, it is more anti-friction, thereby, machine life is longer.
3. Cylinder guidance bar is square different other's round, then, the welding wheel is not easy to skewed. Therefore, welding quality are better than round guidance bar ones.
Machine constitute:
1. Machine body: Use vertical reinforcing structure, use good quality thickness steel plate to weld
2. Transformer: Use silicon sheets of 15000 gauss permeability to pile up. There is cooling water in inside, using full copper alloy core, reducing impedance, improving the utilization of power, 50% duty cycle to ensure the requirement of long time welding, big output power. The useful lifetime is longer, noise is smaller, structure is more compact and reasonable.
3. Solenoid: From Taiwan, High speed and quality
4. Cylinder: Adopt high accurate, anti-friction hard material, which is duralumin, without rust, lower friction, lower noise and adding pressure is faster, thereby reducing the weld spatter.
5. Welding wheels: With CuCrZr materials, very anti-friction. By means of water cooling, longer service life.
6. Switches
7. Air source processor
8. Electric conduction base-- silver bushings structure
9. Controller: Chinese Top brand, from sunke
10. Motor: Mitsubishi Japan
11. Cooling water system
12. Compressed air system
13. Monitor & alarm system
Model Item Unit | FN-80-H(L) | FN-100-H(L) | FN-160-H(L) |
Rated capacity | KVA | 80 | 100 | 160 |
Primary voltage | V/PHASE | 380/1 | 380/1 | 380/1 |
Frequency | HZ | 50 | 50 | 50 |
Max. short circuit current | KA | 26 | 30 | 40 |
Electrode stoke | mm | 100 | 100 | 100 |
Welding speed | m/min | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 |
Electrode pressure | N | 6000 | 6000 | 7800 |
Welding capacity(low carbon steel) | mm | 1.2+1.2 | 1.5+1.5 | 2.0+2.0 |
Voltage of motor | V/PHASE | 380/3 | 380/3 | 380/3 |
Power of motor | W | 550 | 750 | 750 |
Cooling water flux | L/min | 8 | 8 | 10 |
weight | Kg | 380 | 510 | 630 |