Copper Tube Swaging Machine-Horizontal Expander with Bits: A horizontal all-rounder for copper tube processingIn the precision field of metal pipe processing, various types of equipment have built an efficient production network with professional performance. The
Friction Welding Machine achieves a firm connection between copper tubes and heterogeneous materials by means of frictional energy, providing a reliable interface for complex pipeline systems. The
Spot Welding Machine completes the spot welding and fixation of copper tubes and metal brackets at high temperatures in an instant, taking into account both efficiency and strength in the assembly of refrigeration equipment. The
Butt Welding Machine precisely connects long-sized copper tubes to ensure seamless flow of the refrigerant delivery pipeline. The
Seam Welding Machine for creating continuous sealed welds of copper tube containers is the core guarantee for the pressure resistance performance of cryogenic storage tanks. The
Laser Welding Machine for Steel Ring provides high-precision welding for the steel connectors of copper tubes, ensuring the stability of the bonding of dissimilar materials. The
Stud Welding Machine efficiently completes the stud fixation around the copper pipe, laying the foundation for the installation and commissioning of the pipeline system. The Copper Tube Swaging Machine-Horizontal Expander with Bits, as a horizontal equipment specializing in copper tube upsetting and expansion, redefines the efficiency standard of copper tube processing with integrated functions.
The core advantage of this device lies in the perfect integration of its horizontal structure and the drill bit assembly. The horizontal layout makes the clamping of long-sized copper tubes more stable, avoiding the bending deformation of the tubes caused by gravity in vertical equipment. It is particularly suitable for the processing of thin-walled copper tubes with diameters ranging from 10 to 50mm. The multi-specification drill bit assembly equipped can simultaneously complete pipe head upsetting, inner wall expansion and end face chamfering. With one clamping, multiple processes can be achieved. Compared with the traditional step-by-step processing mode, the production efficiency is increased by more than 40%. Its numerical control system can precisely control the upsetting pressure and the expansion head stroke, keeping the diameter tolerance of the copper tube within ±0.03mm and ensuring a precise fit with subsequent connecting parts.
From the perspective of coordination with various welding equipment, the Copper tubes processed by Copper Tube Swaging Machine-Horizontal Expander with Bits form an efficient connection in the industrial chain. For example, in the production of air conditioning condensers, the copper tube joints that are upsetting and expanded by this equipment form a tight fit with the divergent tubes welded by the Friction Welding Machine. The upsetting tube openings enhance the welding penetration depth, improving the pressure resistance performance of the joints by 30%. In the medical oxygen pipeline system, when the precision copper tubes processed by it are connected to the stainless steel containers welded by the Seam Welding Machine, the step structure formed by expansion joint provides a positioning reference for the weld seam, significantly reducing the risk of welding deformation.
In addition, the multi-functionality of the equipment complements various welding processes. For scenarios where dissimilar materials need to be connected, its pre-processed copper tube socket can increase the Welding contact area of the Butt Welding Machine and reduce porosity defects. In the production of steel-copper composite components, the end shape of the copper tube treated by it can perfectly match the molten pool formed by the
Laser Welding Machine for Steel Ring, enhancing the bonding strength of dissimilar materials. For pipeline systems that require on-site assembly, the standardized interfaces processed by the equipment can be directly combined with the brackets fixed by the Stud Welding Machine, eliminating the need for secondary processing steps.
The horizontal design of this equipment also brings unique production convenience: operators can complete the loading and unloading of copper tubes and parameter monitoring in the horizontal direction. Combined with the automatic feeding mechanism, continuous production can be achieved, which is highly compatible with the assembly line operation rhythm of the Spot Welding Machine. The quick replacement function of its drill bit assembly enables the processing switch of copper tubes of different specifications within 3 minutes, meeting the production demands of small batches and multiple varieties. This flexibility makes it an ideal choice for copper tube processing in various fields such as home appliances, refrigeration, and bathroom fixtures.
In conclusion, the Copper Tube Swaging Machine-Horizontal Expander with Bits features the stability of the horizontal structure and the versatility of the drill bit assembly. Form a collaborative production closed loop with equipment such as Friction Welding Machine and Seam Welding Machine. It not only enhances the precision and efficiency of copper tube processing, but also creates favorable conditions for subsequent welding processes by optimizing the interface form, becoming an indispensable key equipment in the modern copper tube products industry chain.
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