Robotic Laser Welding Machine: Initiating a New Era of Metal Welding AutomationWhile the field of metal Welding is still relying on traditional equipment to operate independently - the
Friction Welding Machine builds strong joints through friction, the
Spot Welding Machine leaves precise weld points on tiny workpieces, and the
Butt Welding Machine focuses on seamless butt joints at the ends. When the
Seam Welding Machine efficiently sketches continuous weld seams and the
Stud Welding Machine stabilizes the connection between studs and the base, the Robotic Laser Welding Machine, with the dual advantages of automation and laser technology, has brought disruptive changes to the industry.
This robot laser welding machine perfectly combines the flexible movement of the mechanical arm with the precise energy of the laser. Compared with the fixed working trajectory of the Friction Welding Machine, its mechanical arm can achieve 360-degree operation without blind spots and easily handle the welding of complex curved surfaces. In response to multi-point Welding requirements, its response speed is more than twice as fast as that of the Spot Welding Machine. Combined with a visual positioning system, it can complete dense welding point operations within an error of 0.05mm, making it particularly suitable for precision fields such as electronic components.
When dealing with Butt welds, its performance is equally impressive: the heat-affected zone is 40% smaller than that of the Butt Welding Machine. Coupled with the stable operation of the robotic arm, even the butt welding of irregular-shaped workpieces can ensure uniform welds. For continuous welds, its Welding speed can reach three times that of traditional Seam welding machines, and the robotic arm can adjust the Angle in real time according to the direction of the weld seam to ensure the consistency of welding for large components.
As an intelligent extension of the
Laser Welding Machine for Steel Ring, it can realize the automatic welding of steel rings of different specifications through programming, solving the problem of accuracy fluctuation during manual operation. Meanwhile, its collaborative operation mode with the Stud Welding Machine enables the initial fixation to be completed by the stud welding machine first, and then the root strengthening is carried out by the robot laser welding machine, increasing the connection strength by more than 60%. From the batch Welding of automotive bodies to the precision processing of aerospace components, the Robotic Laser Welding Machine is redefining the production standards of metal welding with the characteristics of automation, high precision and high efficiency, injecting strong impetus into cost reduction and efficiency improvement for enterprises.
Features:
1. Machining trajectories are imported by the vision system.
2. Enclosure of the processing area to meet safety and environmental standards.
3. Informatization of process control, significantly improve production efficiency.
4. Real-time monitoring to realize closed-loop control.
5. Providing optimal solutions for three-dimensional workpiece machining.
6. Automation of production processes to reduce the labor intensity of employees.
Parameter:
| Robot Brands and Models | HYDR-20iB/10iD |
Robot | Maximum working radius on the outside of the robot | 1853mm |
Robot Repeat positioning accuracy | ±0.03mm |
Number of robot axes | 6-axis |
Robot arm load | 20kg |
Weight of equipment (estimated) | 210KG |
Laser | Fiber laser power | 3000W |
Laser wavelength | 1080±5nm |
Maximum cutting speed | Reference welding parameter table |
Thickness of processed material | Reference welding parameter table |
Water cooler | Cooling method | Water cooling |
Machine | Continuous working time | 24 hours |
Operating power | 380V ± 10%; 50Hz/60Hz |
Coaxial blowout requirements | 0.4-10MPa |