Semi-automatic Laser Welding Machine for Non-stick Pan Studs

I. Equipment Overview

This semi-automatic laser welding equipment solution for non-stick pan studs mainly consists of a laser, an automatic stud feeding machine, a pan rotation positioning mechanism, a crosshair alignment device, and a laser paint removal mechanism (optional).

This solution can automatically weld non-stick pan studs of different specifications (diameter 150-380mm, height unlimited). When changing pan types, only the product positioning fixture needs to be changed. The automated welding equipment replaces the previous multi-station manual operation, requiring only one operator to operate the equipment, thus greatly reducing manpower, shortening the production cycle, improving efficiency, and saving costs.

The advantages of the semi-automatic laser nut welding machine are its simplicity and ease of operation. Each time the customer changes the pan type, the operator only needs to change a corresponding pan mold and retrieve the corresponding preset program. After a successful trial weld, batch welding can begin. Changing the tooling mold takes approximately ten minutes.

Due to the characteristics of this semi-automatic Laser Welding Machine, it is also compatible with some irregularly shaped pans, such as square frying pans. It can also be integrated with the customer's factory robot for loading and unloading, offering great scalability.

II. Overall Scheme Layout Diagram

III. Electrical Control System

The electrical control system uses PLC control and touch screen operation. Both the mechanisms and workstations are equipped with photoelectric and magnetic induction switches. It features both manual and automatic control modes, as well as a safety emergency stop protection function.