I. Equipment Overview
It mainly consists of a feeding conveyor line (including non-stick pan positioning), a CCD visual recognition LOGO, a robotic arm material transfer mechanism, a laser paint removal mechanism (optional), a laser welding mechanism (including automatic stud feeding), a torque detection mechanism (optional), and an unloading conveyor line (including defective product output).
This solution enables automatic welding of non-stick pan studs of different specifications (diameter 160-320mm, height 35-150mm). When changing lines, only the corresponding workstations need to be adjusted. The automated welding equipment replaces the previous multi-station manual operation . Now, only two people are needed for loading and unloading, and one operator is needed to complete the operation of the equipment, thereby greatly reducing manpower, shortening the production cycle, improving efficiency, and saving costs.
II. Overall Scheme Layout Diagram
III. Electrical Control System
The electrical control system uses PLC control and touch screen operation. Both the mechanisms and workstations are equipped with photoelectric and magnetic induction switches. It features both manual and automatic control modes, as well as a safety emergency stop protection function.
| Name | Brands | Remark |
| Pneumatic | Airtac | Taiwan, China |
| Guide rail | Hiwin | Taiwan, China |
| Sensor | O mron | Japan |
| Motor | Inovance | Suzhou, China |
| PLC | Siemens/Inovance | Germany/China |
| Laser generator | Max | Shenzhen, China |
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