Multi-Head Wire Mesh Spot Welding Machine

Multi-Head Wire Mesh Spot Welding Machine: Igniting the Revolution of Mass production Efficiency of Wire Mesh

In the process of the wire mesh manufacturing industry moving towards large-scale production, the efficiency and stability of welding equipment have become the key to breaking through production capacity. The Multi-Head Wire Mesh Spot Welding Machine redefines the speed standard of wire mesh welding with the core advantage of collaborative operation of multiple welding heads. Its differentiated performance from various welding equipment highlights its unique value in mass production scenarios. ​

Compared with the Friction Welding Machine that relies on the friction of the contact surface to generate heat, this multi-head Spot Welding Machine does not require long-term friction and pre-pressing. When welding the wire mesh intersection points, it can complete the fusion instantly, reducing the formation time of a single weld point to within 0.3 seconds, significantly lowering the risk of material embrittlement caused by continuous heating. As an upgraded version of the Spot Welding Machine, it breaks through the efficiency bottleneck of traditional single-head equipment. With 6 to 12 welding heads operating simultaneously, the welding time per square meter of wire mesh is reduced by 60%, perfectly meeting the batch production requirements of large protective nets and construction mesh sheets. ​

Facing the scene of wire mesh frame Butt Welding, the traditional Butt Welding Machine needs to process the seams section by section, while this equipment can synchronously complete the multi-point fixation of the frame and the mesh surface through the edge welding head group, and achieve continuous production in combination with the automatic feeding system. Unlike the Seam Welding Machine that pursues sealed weld seams, it focuses on the precise spot welding of wire mesh nodes, ensuring the connection strength while retaining the permeability of the mesh holes. It is particularly suitable for the welding processing of filter wire meshes. ​

Although the Laser Welding Machine for Steel Ring, which focuses on precise welding of steel rings, can achieve micron-level accuracy, the equipment cost and operating energy consumption remain high in large-area wire mesh welding. The Multi-Head Wire Mesh Spot Welding Machine, through the modular design of the welding head, reduces the welding cost per unit area by 40% while ensuring that the strength of the weld points meets the standards. For the fixed requirements of wire mesh installation accessories, its integrated auxiliary Welding head can simulate the positioning function of the Stud Welding Machine to complete the synchronous welding of the installation ear pieces and the mesh surface, reducing the process conversion time. ​

From the production of steel Mesh sheets in the building materials market to the production of dust filters in the environmental protection field, the Multi-Head Wire Mesh Spot Welding Machine, with its efficient multi-head collaboration, intelligent parameter adaptation, and stable batch output capability, has become the core engine for the wire mesh manufacturing industry to increase production capacity. Let every piece of wire mesh bear the dual guarantee of speed and quality. ​

*There are manual type, single station automatic type, left & right double station automatic type and double layer interchangeable station automatic type and so on.

*Control system: controlled by microcomputer, storing 15 sets of welding data, all of the sets can be adjusted independently, so the welding parameters of single or multiple electrodes can be adjusted easily.

*For different welding requirements of different products, user can adjust the programs of cylinder action and numbers.

*Big screen is direct and understandable

*Ajustment and setting of data is convenient and facilitative.