A, Welding method and available range
Use GMAW MIG, workpiece fixed, guns straight move. This Automated Seam Welding System performs stable linear welding with standard operation modes. Available range: aluminum alloy or steel tank straight welding, diameter 300≤φ≤500mm ,length L≤1000mm,thickness 2≤δ≤4mm.
Welding workpiece requirement: no burr, oil stain.
B, Main structure
This equipment body(ZF-1000 straight welding machine body) is a professional Automatic Welding Machine adopting cantilever upright structure. It consist of body, piano clamp structure, beam, central spindle, hook, welding elevator, welding guns micro-adjustment device, control system etc. C, Features
Beam is drove by DC gear motor.
The elevator device of guns is used pneumatic drive, to guide by linear rail, to ensure the accuracy of this Seam Welding Machine during operation. Use piano clamp fixture and copper pad,to ensure workpiece's uniform pressure and the form of back side seam weld.
Distance of piano clamp is adjustable,to suit for different thick workpiec.
D, Electrical controller system
PLC controller
Welding linear speed digital display, welding lap-joint pre-set.
With two function of manual adjustment and automatic welding,manual adjustment function achieve rotation speed of rotation handpiece, position adjustment of guns movement, elevator and welding guns.
| Control power | Single phase 50Hz AC 200V |
| Welding power | 3 phase 50Hz AC 380V |
| Tank thickness | 2~4.0mm |
| Tank diameter | 300≤φ≤500mm |
| Max tank length | ≤1000mm |
| Moving speed range | 100~1000mm/min(stepless) |
| Elevator stroke | 100mm |
| Micro-adjustment by manual for welding guns | Y,Z ±30mm |
| Compressed air | 0.3~0.5MPa |
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