Packaging & Delivery

T-Spot Welding Machine for Cookware Pan Supports: A precise tool for welding cookware pan supports

In the field of Cookware manufacturing, the pot rack, as the core component supporting the pot, its Welding quality directly affects the safety and stability of use. The T-Spot Welding Machine for Cookware Pan Supports, with its precise spot welding process for the T-shaped structure, has become a key equipment for the production of pot racks. It can efficiently complete the firm connection of the T-shaped cross parts in the pot rack, and at the same time form a coordinated system with other welding mechanisms to comprehensively ensure the quality of the cookware pot rack.

Machine, as an important equipment for the industrial production of Cookware, in the large-scale manufacturing of cookware Pan Supports, the T-Spot Welding Machine for Cookware Pan Supports improves production efficiency with its targeted design. The pot rack is mostly composed of metal strips crossing to form a T-shaped structure. It is necessary to form a strong weld point at the intersection to bear the weight of the pot. This equipment uses a special electrode to adapt to the shape of the T-shaped joint, ensuring that the current is concentrated at the intersection point and forms a weld point of uniform size. This not only guarantees the connection strength but also avoids damage to the base material caused by the dispersion of the current. Make the pot rack less likely to deform or fall off during long-term use.

Compared with the Friction Welding Machine, which relies on friction to generate heat for Welding, the T-Spot Welding Machine for Cookware Pan Supports has more advantages when dealing with thin-walled metal strips of pan racks. Friction welding machines are suitable for axial butt welding of thick-walled components. However, the metal strips of the pot frame are relatively thin and cross-connected. The stress generated by friction can easily cause the metal strips to bend and deform, affecting the flatness of the pot frame. The T-type spot welding machine achieves welding through local resistance heat, with a small heat-affected zone. It can retain the original shape of the metal strip to the greatest extent, ensuring that the support surface of the pot frame is flat and stable without shaking when placing the pot.

The Spot Welding Machine is the basic equipment for spot Welding, but the T-Spot Welding Machine for Cookware Pan Supports is more specialized in the welding of the T-shaped structure of the pan stand. The electrodes of ordinary spot welding machines are mostly designed in a flat shape, which is difficult to fit the three-dimensional structure of the T-shaped cross and is prone to false welding. However, the electrodes of this equipment adopt a special shape, which can closely wrap both sides of the T-shaped joint, ensuring uniform current conduction. The tensile strength of the weld point is increased by more than 20% compared with ordinary spot welding, fully meeting the load-bearing requirements of the pot frame.

When it comes to the long straight Butt Welding of pot rack metal strips, the Butt Welding Machine can complete the basic connection, but it is more suitable for the straight butt welding of metal strips of the same specification. Some metal strips in the pot frame need to be bent according to the shape and then connected. The T-Spot Welding Machine for Cookware Pan Supports can precisely drop weld at the bent T-shaped intersection points, adapt to the diverse shapes of the pot frame, and make up for the limitations of the butt welding machine in the welding of irregular structures. Make the design of the pot rack more flexible.

The Seam Welding Machine is good at forming continuous weld seams and is mostly used for sealing Welding of Cookware pot bodies, while the T-Spot Welding Machine for Cookware Pan Supports focuses on the structural fixation of pot frames. The pot frame does not require a sealing function. It only needs to form a firm connection at the key intersection points. The discrete T-shaped spot welding can not only meet the structural strength requirements but also reduce the consumption of welding materials, achieving a lightweight design of the pot frame and enhancing the convenience of use.

Laser Welding Machine for Steel Ring is suitable for the precise welding of annular components in cookware, such as the connection of steel rings at the edges of cookware. The T-Spot Welding Machine for Cookware Pan Supports has more efficiency advantages in multi-point welding of pan racks. When laser welding machines handle multiple discrete weld points, they need to frequently adjust the optical path, resulting in relatively low efficiency. In contrast, T-shaped spot welding machines can complete the welding of multiple T-shaped intersection points simultaneously through multi-station design, with a production efficiency 3 to 5 times higher than that of laser welding machines, making them more suitable for batch production of pot frames.

The Stud Welding Machine is mainly used for fixing the accessories of Cookware, such as the connecting studs between the pot rack and the stove panel, forming process complementarity with the T-Spot Welding Machine for Cookware Pan Supports. During the assembly process of cookware, the stud welding machine is responsible for fixing the connecting components at the bottom of the pot frame for subsequent installation, while the T-type spot welding machine completes the structural welding of the pot frame itself. The two work in collaboration to ensure the structural stability of the pot frame while meeting the assembly requirements with other components.

To sum up, the T-Spot Welding Machine for Cookware Pan Supports demonstrates the advantages of high efficiency and reliability in cookware manufacturing due to its precise adaptation to the T-shaped structure of the pan rack. It works in coordination with various welding machines, covering multiple links such as structural welding and accessory fixation in the production of pot frames, providing a solid guarantee for the safety and stability of cookware use, and has become an important equipment for cookware manufacturing enterprises to improve product quality.

Spot(projection) welders series: DTN-P-1(2)-L
DTN: Pneumatic AC mains frequency spot(projection) welders
P: Rated capacity
1: Lower arm can not be adjustable; 2: Lower arm can be adjustable
L: Throat depth, namely arms length

Advantage & Feature:
1, Machine body of thick steel sheet, not easy to deformation
2, Secondary electric conduction parts is style of upper insulation, to avoid short current accident caused by Scrap iron or workpiece.
3, The electrodes of speed can be adjusted at random, to decrease strike or workpiece and noise.
4, Microcomputer control, accuracy and steady, Can store 15 sets welding schedules, to suit different specification products
5, Controller can automatically compensate current, to make welding steady. Some material can be preheat or temper.
6, Water cooling transformer: Use silicon sheets of 15000 gauss permeability to pile up. There is cooling water in inside, using full copper alloy core, reducing impedance, improving the utilization of power, 20% duty cycle to ensure the requirement of long time welding, big output power. The useful lifetime is longer, noise is smaller, structure is more compact and reasonable.
7, Fast solenoid valve, making welding speed faster, thereby the productivity is higher, therefore decreasing cost.
8, Cylinder adopt high accurate, anti-friction hard material, which is duralumin, without rust, lower friction, lower noise and loading is faster, thereby reducing the weld spatter.
9, Quality is stable, failure rate is low, therefore machine life is longer
10, It is suitable for metal wire, electrical appliances manufacturing, metal plate process, micro-electron etc.