The Filter Screen Longitudinal
Seam Welding Machine is a high-precision customized welding equipment specifically developed for the longitudinal seam welding of various filter screens. Widely applied in water treatment, air purification, chemical filtration, and industrial separation equipment manufacturing industries, this machine is designed to meet the diverse processing needs of different filter screen specifications, materials, and welding requirements, providing tailored solutions for enterprises to improve filter screen production quality and efficiency.
As a fully customized equipment, it adopts a personalized design concept. Our engineering team conducts in-depth communication with customers to fully understand parameters such as filter screen material (stainless steel, carbon steel, alloy steel, etc.), mesh size, thickness, width, and welding seam strength requirements. Based on this, we optimize the machine's structure, welding path, clamping mechanism, and control parameters to ensure perfect adaptation to the customer's specific production scenarios. Whether it is ultra-fine mesh filter screens, thick-walled filter screens, or special-shaped filter screens, the machine can achieve precise and stable longitudinal seam welding, effectively solving the problem of low compatibility of conventional welding equipment.
The welding transformer, as the core power component of the machine, offers both AC and DC options to match different filter screen materials and welding process requirements. AC transformers are suitable for common carbon steel and low-alloy steel filter screens, featuring stable output, energy-saving performance, and cost-effectiveness. DC transformers, on the other hand, excel in welding stainless steel, high-alloy steel, and other materials with poor weldability, ensuring deeper weld penetration, stronger weld seams, and better resistance to corrosion and wear—critical for filter screens used in harsh environments.
In terms of control system, the machine is equipped with Delta PLC and touch screen, building a high-precision, user-friendly intelligent control platform. Delta PLC is renowned for its fast response speed, stable operation, and strong anti-interference ability, which ensures precise control of the welding speed, current, voltage, and clamping action, avoiding welding defects such as uneven seams and false welding. The matching touch screen provides an intuitive human-machine interface, allowing operators to easily set and adjust processing parameters, store multiple sets of process programs for different products, and monitor the welding process in real time. This simplifies operation, reduces training costs, and improves production flexibility.
To ensure reliable performance and long service life, the machine adopts well-known brand components for key parts. The solenoid valve selects AirTAC products, a leading brand in pneumatic components, which features fast response, stable air pressure control, and excellent sealing performance. It accurately drives the clamping and feeding mechanisms, ensuring stable workpiece positioning during welding. The linear guide adopts Hiwin linear guides, which have high precision, low friction, and strong load-bearing capacity, ensuring smooth and accurate movement of the welding head and feeding mechanism, laying a foundation for uniform welding seams.
For relays, customers can choose between Omron or Schneider brands according to their needs. Both brands are globally recognized for their high reliability, strong electrical conductivity, and long service life. They effectively control the on-off of electrical circuits in the machine, ensuring safe and stable operation of the entire equipment. The adoption of these high-quality brand components not only improves the overall stability and precision of the machine but also reduces failure rates and maintenance costs, ensuring continuous and efficient production for customers.
In summary, this Filter Screen Longitudinal Seam Welding Machine integrates customized design, high-quality core components, and intelligent control, providing a professional, stable, and efficient solution for filter screen longitudinal seam welding. It effectively addresses the diverse processing needs of filter screens, helping enterprises improve product consistency, enhance market competitiveness, and achieve cost optimization.
Contact Now