Automatic Mesh Row Welding Machine

Automatic Mesh Row Welding Machine: Initiating a new paradigm of automated row welding of mesh sheets

In the mesh manufacturing industry, the consistency of row weld points and production efficiency are the core indicators for measuring equipment performance. The Automatic Mesh Row Welding Machine, with the fully automated spot welding technology at its core, redefines the standard for batch production of mesh sheets. Its unique advantages become increasingly prominent when compared with various welding equipment. ​

Compared with the Friction Welding Machine that generates heat through friction, this automatic Spot Welding Machine does not require intense friction on the contact surface to achieve welding. When handling fine steel wire mesh, it can precisely control the heat-affected zone, prevent the steel wire from stretching and deforming due to excessive friction, and ensure that the dimensional accuracy error of the mesh is controlled within ±0.5mm. As a professional device dedicated to row Welding, it has more systematic advantages than traditional Spot welding machines - traditional spot welding machines require point-to-point positioning and welding, while this device achieves synchronous welding of the entire row of weld points through preset programs, increasing the welding efficiency per meter of mesh by more than three times. ​

Facing the connection requirements of the Mesh frame and longitudinal ribs, the traditional Butt Welding Machine is difficult to adapt to the scenario of simultaneous Welding of multiple nodes, while the Automatic Mesh Row Welding Machine can work collaboratively through multiple sets of welding guns. While completing the welding of the longitudinal ribs in rows, the connection points of the frame are processed simultaneously to achieve the one-time formation of the overall structure of the mesh. Unlike the Seam Welding Machine that pursues continuous sealed welds, it focuses on the unique row-like weld point distribution of the mesh. Under the premise of ensuring that the strength of each weld point meets the standard, it perfectly retains the ventilation and light transmission characteristics of the mesh. It is particularly suitable for the production of functional mesh such as breeding nets and isolation nets. ​

Although the Laser Welding Machine for Steel Ring, which focuses on the precise welding of steel rings, has excellent precision, it has the limitations of high cost and slow speed in the welding of large-area mesh sheets. This automatic spot welding machine, by integrating resistance welding technology with an automated system, ensures that the shear strength of the weld joint reaches over 80MPa while reducing the welding cost per unit area by 50%. For the fixed requirements of the mesh installation accessories, its integrated auxiliary Welding module can simulate the positioning logic of the Stud Welding Machine to complete the welding of reinforcing weld points around the preset installation holes on the edge of the mesh, improving the structural stability of the mesh after installation. ​

From construction steel Mesh sheets to storage cage mesh structures, the Automatic Mesh Row Welding Machine, with its automated spot welding technology, stable weld point quality and efficient batch production capacity, has become the core equipment for upgrading the mesh sheet manufacturing industry, making each row of weld points a dual witness of quality and efficiency.