Serving as a professional Automatic Stud Welder for Cookware, this device is engineered for aluminum pans ranging from 100mm to 500mm in diameter. It adopts the Germany-imported Soyer BMK-12W arc stud welding machine, functioning perfectly as a dedicated Non-stick Pan Stud Welding Machine compatible with both single-ear and double-ear welding tasks. Boasting convenient component replacement, it seamlessly switches between manual welding and automatic welding modes, delivering flexible operation as a high-performance automatic stud welding machine.
Workflow covers manual loading, laser cross positioning for LOGO marking, and optional laser cleaning to remove surface paint or stains. It supports vibrating disk feeding, automatic arc welding, manual torque inspection and manual unloading. The welding procedure requires dedicated slotted arc welding studs and 99.999% pure argon as shielding gas throughout operation.
The equipment structure consists of two core sections: the left-side vibration disk automatically conveys materials to the welding torch head, with adjustable vertical height to match different pan welding dimensions; the right-side fixture and control unit features left-right swinging to fine-tune welding angles, effectively compensating for angular deficiencies in processing.
Welding Process
Welding pattern: Both ear buckles and pan bodies are crafted from aluminum alloy, with pan specifications covering 100mm to 500mm.
Welding requirement: Torsion resistance after welding ≥15N/M
Power supply parameters
| Input Voltage and Phase Number | Three phase, 380V ± 10%, 3 phase |
| Rated frequency | 50/60HZ |
| Input Power | 200VA |
| Input Current | 0.3 A / phase |
| Instantaneous current | 3 × 400V AC 60A / phase |
| Rated power | 8kVA |
| Open circuit voltage | 76V |
| Insulation grade | IP21 |
| Protect air flow | 4-5 L/min |
| size | 360mm×325mm×500mm ( W×H×D ) |
| weight | 48KG |
| colour | RAL 5009 Sky Blue |
| Cable length | High flexible cable(standard) of 5 M each for welding gun, ground line and control line |
Welding torch parameter | Item | parameter |
| welding torch | PH-3N |
| Welding current | 800A |
| Welding time | 1-1000 milliseconds |
| Arc initiation time | 0.2-2 seconds |
| Protection time | 0.2-2 seconds |
| Short period arc initiation time | 1-200 milliseconds |
| Welding speed | 15-30 studs/min |
Workbench | material | Industrial aluminium profiles 60x60 |
| size | 800x800x680mm |
| worktable | aluminium sheet |
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