Professional Coil Bender for Condenser Coils Heat Exchanger I. Equipment Application
This equipment is specifically designed for processing air conditioner condensers. Its core function is to precisely bend air conditioner condensers into L-shaped or U-shaped structures to perfectly match the assembly space and production process requirements of different air conditioner models. In the air conditioning production process, the condenser, as a core heat exchange component, directly affects the utilization rate of the internal space, heat exchange efficiency, and overall assembly accuracy of the air conditioner. This equipment, through precise bending, ensures that the condenser has a regular shape and accurate dimensions after bending, providing a key guarantee for the smoothness and stability of subsequent air conditioner assembly. It is widely applicable to the large-scale production of condensers for various air conditioning products, including residential air conditioners, commercial air conditioners, and central air conditioners.
II. Core Characteristics and Technical Parameters
(I) Core Functional Characteristics
The equipment adopts a fully computerized control system, possessing core advantages such as high-precision positioning, smooth bending, high automation, and convenient parameter adjustment. It also effectively avoids the workpiece damage problems caused by excessive manual intervention in traditional bending equipment, comprehensively ensuring production efficiency and product quality:
- Computerized control, precise positioning.
- Smooth bending, excellent forming quality.
- High degree of automation, suitable for large-scale production.
- Convenient parameter adjustment, efficient changeover.
- Integrated operation, avoiding damage during transport.
(II) Key Technical Parameters
- Number of Bending Layers: Supports bending of 1, 2, or 3-layer condensers. The equipment, through an adjustable layer spacing positioning mechanism, can precisely adapt to condenser structures with different numbers of layers. Whether it's a single-layer thin condenser or a multi-layer thick condenser, stable bending can be achieved without changing the core mold, improving equipment versatility.
- Bending Angle: Can be freely set within the range of 0-105°, with parameter adjustment precisely completed through the control cabinet. This angle range fully covers the common angle requirements for L-shaped and U-shaped bending of air conditioner condensers, and the angle adjustment accuracy is high. Fine-tuning can be achieved according to the assembly requirements of different air conditioner models, ensuring a high degree of consistency between the bending angle and the design drawings.
- Maximum Coil Width: Available in three specifications: 800mm, 1200mm, and 1500mm. The equipment can be flexibly adapted to the size range of the condensers produced by the user, providing diverse equipment configuration options.
- Bending inner radius (R): Customizable according to the user's actual production needs. Different condenser models have different requirements for the bending inner radius due to differences in materials and piping layouts. Through customized mold design, the equipment can accurately achieve bending and forming of different inner radii, avoiding stress concentration in the piping or pipe blockage after bending caused by improper radius, thus ensuring the performance and service life of the condenser.
| Bending layer | 1 or 2 or 3 layers, |
| Bending angle | 0-105°, it can be set on control cabinet |
| Max. coil width | 800, 1200 or 1500mm |
| The inner layer R of bending is made at requirement. |
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